Model

KTM-450

Solder pot type

4^th adjustable

PCB width

Max.50~450mm

Heating technology

Matrix straight heating, heating efficiency up   to 95%

PCB convey height

750±50mm

Solder pot temp.

Room temp.to 350℃、accuracy±1-2℃

Conveyor speed

0-1800mm／Min

Solder pot temp. accuracy

±1℃

Angle

3~7 degree

Finger types

FJ type/L type/ customized

Component   height limit

Max.100mm

Solder bar adding way

Manually

Wave   height range

0~18mm keep steady

Temp. control

P.I.D+SSR

Wave   quantity

Dual waves

Machine control

PLC+PC

Preheating   length

1800mm

Width adjust

Both manually and motorized

Preheating   zone

4 independent zones

Flux adding way

Automatically

Conveyor   direction

Left to right

Flux flow rate

10~100ml/min

Preheat power

20KW

Spray method

Step motor

Preheat   temp.

Room temp.~250℃ (adjustable)

Flux recycle

Tray to collect

Heating   model

Hot air

Electricity

3P 5 wires 380V/3P 220V

Solder bar   type

Lead-free

Total   power

Max.22kw

Solder pot   power

1.2KW*12pcs heaters

Normal   running power

Approx.3-5kw

Solder pot   capacity

Approx.450kg

Air supply

4~7KG/CM2   

Solder pot   material

Cast iron

Dimension

4500*1600*1730

Solder pot   lift up/down/in/out

Motorized

Wave types

Laminar first and dancer second

Weight

Approx.1500kg

Machine cover

Structure

Streamline cover design, the frame is made of thick square tube, the   cover is made of 2mm steel plate. There are totally 6 wheels to move the machine   easily.

Front door structure

Fully enclosed glass door, transparent，pneumatic holder to support, ensure the operating and repairing space.

Machine top

Anti-explosion lamp

Surface treatment

Painted with white color

Flux spraying

Spray   nozzle

Spray range:20~65mm,adjustable，nozzle height: 50~80mm adjustable，max. flow rate:100ml／min

Air circuit

Acid and alkali resistant air pipe, the brand   is SMC from Japan.

Nozzle moving system

Step motor to drive, Mitsubishi PLC, with   proximity switch and entrance sensor to control, according to the coming PCB’s   speed and width, the spraying system can detect and starts to work.

Flux recycle system

Tray to hold the waste water and flux, can be   draw out easily, make maintenance very convenient.

Flux exhaust system

Exhaust system：stainless steel mesh frame+ double layers filter，recycle the flux to maximum.

Isolated air curtain

Air pressure type knife, blow the redundant   flux into the recycling box, to avoid the flux to enter into the preheating   zones, ensures the safety.

Spraying box structure

Made of full stainless steel, easy to clean and   repair. Anti-corrosion, very durable.

Preheating

Preheating zone quan.

Preheating length is 1800mm, divided into 4 sections, supply abundant adjusting space, very suitable for big PCB and complicated PCB. Reduce the heat impact on PCB, improve the production   efficiency.

Temp. control method

Mitsubishi temp. collecting module, PID is very   precise and stable.

Heating parts

The heaters are imported from Taiwan, heat up   very fast, with long life, small thermo lag; The heat is even in the zones.

Preheating power

22kw

Install mode

The heating module adopts drawer design, easy   to replace and repair, make the maintenance very convenient.

Transmission

Rail

Made of aluminum, wear resistant and without   distortion.

Rail parallelism

Width adjusting accuracy less than 0.2mm

Width adjust

Manually/motorized

C/V speed setting unit

Min.1mm／min 0-1800mm／min

C/V speed variation range

Electric closed-loop control, within 0-10mm／min

Conveying motor

TCG motor from Taiwan，90w, with over-loaded protection function.

Solder pot

Low oxidization design

High quality solder pot, the heat is very   steady. Adopts liquid solder flow design, reduce the impact oxidization,   especially for small PCB.

Economical running

Reduce the power consumption

Moving method

Motorized

Wave adjustable height

0-18mm

Wave motor

TCG motor from Taiwan，adjust the wave height with frequency   conversion.

Preheating parts

Adopts the stainless steel heaters from Taiwan,   with long life and power saving up to 40% daily.

Cooling

Cooling   method

Adopts high power centrifugal fan, reduce the   air bubble and solder pad stripping

Automatic finger cleaning

Imported premium pump, can wash the fingers   from both sides. Propyl alcohol to clean and can be recycled.

Control software

★Automatic alarm function for failure:：thermocouple abnormal，temp. too high or too low；if preheating system or solder pot is abnormal,   the heating stops.

★Preheating temp., solder pot temp., conveyor   speed, spraying and cooling can be controlled separately.

★One week automatic power on/off setting （three times one day）

★The emergency stops are in front, rear of the   machine, press them in case of any emergency.

★UPS is available to protect control section and   conveyor in case of main input power failure